In this age of technological innovations and the race towards obtaining sustainable energy solutions, lithium-ion batteries are the trailblazers in the industry. From electric vehicles (EVs) to renewable energy sources, Li-ion batteries are steadily dominating the market and reducing our dependence on fossil fuels.  

Although the lithium-ion battery market is primarily occupied by China, the battery suppliers in America are gradually gravitating towards its production. The US accounts for more than 6% of the global battery industry, and top brands are beginning to stand up to the competition. 

Let’s dig into the world of innovation as we unravel the top 10 lithium-ion battery manufacturers that are making waves in the USA. Stay tuned!

1. Tesla Inc.

Tesla Inc. is an American multinational company known to design, manufacture, and sell battery electric vehicles, solar panels and solar shingles, stationary battery energy storage devices, and more. The enterprise is one of the most treasured companies in the US in terms of capitalization. In 2023, it led the battery EV market with a 19.9% share, and as of March 2024, Tesla is recognized as the world’s most valuable automaker. 

Tesla Energy is a subsidiary of Tesla and is saddled with the responsibility of developing, building, selling, and installing battery energy storage products and services for residential, commercial, and industrial purposes. Its core energy products are Solar Roof, Solar Panels, Powerwall and Megapack for home and industrial use.

2. Panasonic Corporation

Next to Tesla is Panasonic Corporation, a major supplier of lithium-ion batteries that has expanded its operations to the USA. The business was founded on the philosophy of harnessing the power of sustainable technology for the betterment of humanity. 

Panasonic Energy, a subsidiary of Panasonic Corporation, is a world changer set to accelerate the transition to sustainable energy through its production and sales of safe, high-quality lithium-ion batteries. 

Panasonic EVERVOLT home battery with SmartBox enhances sustainable living and energy independence within reach, with or without solar panels. Its comprehensive product and labor warranty protects your system and your investment for 12 years.

3. LG Chem

LG Chem is a South Korean company expanding its R&D, manufacturing, and sales bases to key regions such as the USA, South Korea, and China. Its core energy solutions are advanced automotive batteries, mobility and IT batteries, and ESS batteries, which are applicable for various applications such as EVs and energy storage systems.

As a leading lithium-ion battery manufacturer, LG Chem is set to create a new battery ecosystem that will surround the total cycle from producing batteries to reusing waste batteries. Its core technologies include higher power output than internal combustion engines, high capacity for long-distance driving, and high-speed charging (BEV).

4. Samsung SDI America

Another South Korean giant, Samsung SDI, has a presence in the USA with its lithium-ion battery manufacturing facilities. Its global headquarters is located in Yongin, South Korea, and it oversees all other branches.

Samsung SDI America Inc. is dedicated to offering high-quality rechargeable batteries for electric vehicles, consumer electronics, and energy storage. The parent company, Samsung SDI, recently collaborated with Stellantis to set up a battery factory in Kokomo, Indiana, with the aim of producing up to 33 GWh of lithium-ion battery packs and cells annually.

5. A123 Systems

A123 Systems is a branch of Wanxiang Group, a China-based company founded by Yet-Ming Chiang. However, in March 2018, the US battery manufacturer Lithium Werk took over the Chinese factory of A123 Systems in Changzhou and its workforce and client’s base in China, US, and Europe. 

The American company specializes in advanced lithium-ion battery technology. It produces batteries for electric vehicles (HEV, PHEV, BEV), grid energy storage (Micro/Mild-Hybrid), and other applications (Residential ESS and Commercial ESS).

As a technology innovator in the global battery industry, A123 Systems owns 715 authorized patents for battery and control technology and over 546 original invention patents. Its world-class customer base includes Volvo, General Motors, Porsche, Jaguar, etc., and some top overseas OEMs.

6. East Penn Manufacturing Co.

East Penn is a family-owned battery business handling the biggest single-site battery manufacturing facility in the USA and globally. It produces a wide range of batteries and manufactures lithium-ion batteries for various applications. The battery technology is pivotal to reducing carbon through vehicle electrification. 

East Penn first started by rebuilding used batteries from recycled materials, and today, it focuses on recyclability and conservation of natural resources. The corporation is targeted at empowering people’s lives, providing batteries for hurricane recovery and a micro-grid solar system to power a community in Puerto Rico.

7. Johnson Controls International PLC

Johnson Controls is an American, Irish-domiciled global diversified technology and multi-industrial leader. The organization is supported by over 100,000 dedicated team members and serves a wide range of customers in 150 countries to accomplish their sustainability goals and power their mission. 

The Power Solutions subsidiary of Johnson Controls produces automotive batteries for utility vehicles, passenger cars, heavy and light-duty trucks, golf carts and boats, and motorcycles. It supplies over one-third of the world’s lead-acid batteries to aftermarket retailers and automakers like BMW, Toyota, Sears, etc. This same arm of the company manufactures lithium-ion cells and complete battery packs for power hybrids and EVs such as Daimler’s S-Class 400 and the Ford Fusion.

8. Envision AESC

Envision AESC is a global lithium-ion battery technology leader and headquartered in Yokohama, Japan. The proven innovation leader has been building manufacturing capabilities across the globe in countries like the UK, the US, China, Europe, and Japan. 

Originally a joint venture between Nissan Motors and NEC Corporation, Envision AESC is now majorly owned by Envision Group, a Chinese renewable energy company. In 2012, the enterprise was the first to build a gigafactory for electric vehicles in the UK/Europe and the US.  

AESC’s production and R&D base is equipped to manufacture lithium-ion batteries (Gen5) with a total annual production capacity of 20GWh, supplying approximately 400,000 electric vehicles per year with batteries with high energy density, robust safety features, and exceptional durability and value.

9. Nikola Corporation

Nikola Corporation is an American company that focuses on the development of zero-emission hydrogen fuel-cell and battery-electric vehicles, as well as related infrastructure energy solutions. The company is a forward-driven leader that constantly pursues progression and improvement. 

Nikola Corporation offers safe, robust, and reliable EV charging solutions. Its experienced consultants also help consumers plan their EV charger selection and installation from the beginning to the end, making the process smooth and efficient. 

Over the years, Nikola Corporation has developed and delivered two large-scale projects for lithium battery modules, with an annual production of 100000 sets of battery modules. The corporation keeps pushing the boundaries of possibilities in an attempt to embrace change.

10. Microvast Inc.

Microvast Inc. is an innovative manufacturer of advanced lithium-ion battery solutions for heavy equipment, commercial vehicles, electric vehicles (EVs), and energy storage systems. The organization’s team of experts and comprehensive portfolio of battery solutions continues to set the standard and deliver quantifiable value to its customers and their operations. 

Considering its two decades of experience in battery technology, Microvast is driving toward the adoption of clean energy with the installation of over 31,000 battery systems in about 34 countries. The business is vertically consolidated with complete control from the R&D process to the manufacturing of battery packs and energy storage systems.

Lithium-ion Battery Manufacturers in the USA: Takeaway

As the need for electric vehicles continues to grow exponentially, it is estimated that by 2035, nearly half of the cars sold worldwide are expected to be EVs. Of course, as the demand increases, the need for lithium-ion batteries to power them will rise. Therefore, the top lithium-ion battery manufacturers detailed here are equal to the challenge of meeting the unending demands with high-quality products and services.